Tyra Redevelopment Project

TEH Topside Structural Design & Engineering

Tyra East H Platform – Structural Design Premises

Danish North Sea | Total E&P Danmark A/S

The Tyra Redevelopment Project represents a major offshore engineering initiative undertaken by Total E&P Danmark for the redevelopment of the Tyra field in the Danish North Sea. TECON Srl was contracted by Rosetti Marino S.p.A. to provide comprehensive structural design engineering services for the TEH (Tyra East H) topside platform, which serves as the accommodation and utilities hub for the entire Tyra East complex.

After thirty years of production, the Tyra field has experienced significant seabed subsidence, necessitating the installation of new facilities at higher elevations to ensure continued safe operations. The TEH platform will serve as a permanently manned, fully self-contained facility providing accommodation for 80 persons, emergency response capabilities, power generation, and critical utility systems for the entire Tyra East complex.

Project Scope

TECON’s engagement encompassed the complete structural design basis, analysis, and engineering documentation for the TEH topside structure. This comprehensive scope covered all phases of the platform lifecycle, from fabrication through installation and 25 years of operational service.

Structural Design & Analysis

  • In-place structural analysis for operating, extreme, and accidental limit states (ULS, SLS, ALS)
  • Natural frequency analysis and dynamic response evaluation
  • Environmental load assessment (100-year and 10,000-year return periods)
  • Bridge interface structural design and load transfer analysis
  • Crane pedestal design including fatigue life assessment
  • Helideck support structure engineering per CAP 437 standards

Marine Operations Engineering

  • Load-out analysis for SPMT transfer from fabrication yard to transport barge
  • Sea transport structural analysis using H-407 barge (or equivalent 400 ft barge)
  • Spectral fatigue analysis transport from Ravenna to Tyra field
  • Grillage and seafastening system design ensuring static determinacy
  • Dual crane lifting analysis (5,200-tonne capacity with rigging)
  • Installation analysis including stabbing cone design and placement loads

Specialized Components

  • Lifting point design with FEA validation (1.30 consequence factor)
  • Tubular joint capacity checks per ISO 19902 with Efthymiou SCF formulations
  • Corrugated wall plate structural modeling with CRG stiffener options
  • Secondary steel design including stairs, walkways, and equipment supports
  • Dropped object resistance analysis per DNVGL-RP-C204
  • Bridge bumper system design for installation tolerances

Engineering Approach

The structural design was executed following a rigorous limit states approach in accordance with ISO 19901-3, ISO 19902, and Eurocode 3 (EN 1993), incorporating Total E&P’s MOG standards for jacket and topside structures. The design utilized advanced structural analysis software including SACS IV (Bentley), MOSES (Ultramarine), and ANSYS for finite element validation.

Material selection followed a Design Class methodology per MOTS-31, with primary structure utilizing S420G1+QT/+M offshore grade steel (EN 10225) with enhanced toughness requirements (CV2 at -40°C). The design incorporated comprehensive load combinations across multiple limit states, with partial action factors ranging from 1.30 (permanent loads, ULS) to 1.00 (accidental conditions).

A key engineering challenge involved managing the complex interface with the TEHZ bridge, designed by McDermott, which is fixed at the TEH end and supported on elastomeric bearings. The structural model incorporated bridge reactions across all load cases including friction forces, environmental loads, and accidental scenarios such as blast (0.05 barg) and ship impact.

Fatigue life assessment was performed using spectral analysis methods for the transportation phase, with cumulative damage calculated per Miner-Palmgren theory using ISO S-N curves and validated stress concentration factors. The crane pedestal fatigue analysis incorporated 100,000 lifts over 25 years using a log-normal weight distribution, with transportation fatigue damage added per MOGfat requirements.

The topside features a sophisticated four-leg steel frame structure (25.5m × 24.0m array) with longitudinal and transverse trusses extending from elevation +29.0m to +62.5m LAT. The structural configuration includes corrugated external walls from Level 4 to roof, providing both architectural function and lateral bracing, modeled with orthotropic plate properties to capture the unique stiffness characteristics along and across corrugations.

Project Data

CLIENT
Total E&P Danmark
MAIN CONTRACTOR
Rosetti Marino
LOCATION
Danish North Sea
WATER DEPTH
42.7m LAT
TOPSIDE WEIGHT
≤5,200 tonnes
DESIGN LIFE
25 years
PLATFORM DIMENSIONS
25.5m × 24.0m
TOTAL HEIGHT
33.5m (8 levels)
EXTREME WAVE
21.5m (100-yr)
CRANE CAPACITY
11 tonnes @ 25m
HELIDECK TYPE
EC225 / AW101

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